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Decoding HSD Connector Series: Technical Specifications and Regional Variations

Updated May 04, 2019 | 1-2 min read | Written by: Energy Storage Technology
Decoding HSD Connector Series: Technical Specifications and Regional Variations

Understanding HSD307/HSD409 Series Architecture

These hybrid connectors combine high-speed data transmission with power delivery capabilities. The numerical codes reveal critical design parameters:

  • HSD307-05C16-US: 3.0mm contact pitch with 7A current capacity
  • HSD409-05C12-EUR: 4.0mm pitch supporting 9A continuous load

Regional Compliance Markers

Suffix codes indicate specialized adaptations:

  • US: FCC Part 15 Subpart B compliant
  • EUR: ECE R10 electromagnetic compatibility
  • JP: JASO D617-2008 automotive standard

Automotive Ethernet Implementation

Recent ADAS developments demand 100BASE-T1 compatibility. The C08/C11 variants demonstrate:

  • 15.5μΩ contact resistance at 85°C
  • IP6K9K waterproofing in JP models
  • 3dB insertion loss reduction through elliptical contact geometry

Case Study: Battery Management Integration

Gotion's modular packs using HSD307-05C08-US achieve:

  • 28% weight reduction vs traditional harnesses
  • 500V/m EMI immunity in 1GHz-6GHz range

Material Science Breakthroughs

Phosphor bronze alloys with 0.3μm Au/Ni plating enable:

  • 150% improvement in mating cycles (15,000+ cycles)
  • Contact resistance stability within ±2% from -40°C to 125°C

Thermal Management Strategies

The C16 variants incorporate:

  • AlSiC composite heat spreaders
  • 0.8W/m·K thermal interface materials
  • Junction-to-ambient thermal resistance <12°C/W
Decoding HSD Connector Series: Technical Specifications and Regional Variations [PDF]
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