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FSG820-2 Fullriver Battery: Powering Industrial Applications with Reliability

Updated Jan 22, 2017 | 1-2 min read | Written by: Energy Storage Technology
FSG820-2 Fullriver Battery: Powering Industrial Applications with Reliability

Understanding the FSG820-2's Technical DNA

When dealing with industrial power solutions, the FSG820-2 Fullriver Battery stands out as a workhorse in stationary applications. Built on Fullriver's proprietary lead-acid technology, this 2V cell delivers 820Ah capacity through thick tubular plates that resemble reinforced concrete columns in their structural integrity. The secret sauce? A calcium-tin alloy grid that laughs in the face of corrosion, giving it a 15-year design life under proper float conditions.

Key Performance Advantages

  • Cycle life exceeding 1,200 cycles at 80% depth of discharge
  • Self-discharge rate <3% per month at 20°C
  • Operational range from -20°C to 50°C without performance cliff

Real-World Deployment Scenarios

A solar farm in Arizona's Sonoran Desert where temperatures swing like a pendulum between 5°C nights and 48°C days. The FSG820-2 strings here have been silently storing megawatt-hours since 2020, outperforming three generations of lithium competitors. Their secret? Thermal mass that makes camels look impatient - slowly absorbing and releasing heat without triggering thermal runaway.

Maintenance Protocols That Matter

  • Quarterly equalization charges at 2.4V/cell
  • Annual torque checks on inter-cell connections
  • Biannual capacity verification via discharge testing

The Charging Equation

Charging these beasts isn't like juicing up your smartphone. The FSG820-2 demands a CC-CV-CC (constant current-constant voltage-constant current) regimen that's more ballet than brute force. During a recent hospital UPS installation, engineers discovered that using adaptive pulse charging reduced sulfation by 22% compared to standard methods. Pro tip: Always maintain electrolyte levels above plate tops - think of it as keeping your whiskey glass full, but for electrons.

Failure Mode Analysis

  • Positive grid corrosion (the Achilles' heel at 15+ years)
  • Dry-out from excessive equalization
  • Stratification in rarely cycled systems

Cost-Benefit Breakdown

While lithium-ion batteries might win the beauty pageant upfront, the FSG820-2 plays the marathon game. Over a 10-year horizon in telecom applications, Total Cost of Ownership comes in at $0.08/cycle versus lithium's $0.12/cycle. The difference? You could buy a decent espresso machine for every rack installed. Maintenance crews love them too - no need for arc-flash suits during routine checks, unlike their high-voltage lithium cousins.

Innovation Meets Tradition

Fullriver's latest trick? Embedding wireless sensors that predict end-of-life with 94% accuracy. These smart cells now communicate via LoRaWAN, sending health reports more reliable than your average weather forecast. In a recent data center retrofit, this predictive maintenance capability slashed unplanned downtime by 63% - numbers that make even the most hardened CFO crack a smile.

FSG820-2 Fullriver Battery: Powering Industrial Applications with Reliability [PDF]
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